Precycling: dismantle large batteries

Large batteries that have reached the end of their life – whether from electric vehicles, industrial machinery, energy storage systems, or the maritime sector – must be handled with care and expertise. Since 2011, Sortbat has built deep knowledge in dismantling high-energy batteries, among others through its presence in Norway, the “electric country”.

Our step-by-step process

From planning to dismantling and final processing: we take full responsibility. Throughout the process, we ensure traceability and reporting to the customer and the relevant authorities regarding the battery.

The precycling process begins with a comprehensive analysis together with the customer, to identify and assess the risks associated in precycling the high-energy battery.

If needed, our flying technicians can provide on-site services, including post-accident handling or maritime operations. Moreover, no two batteries are alike. That’s why we always adapt our processes to the battery’s technical condition and the customer’s specific needs.

Based on a thorough checklist, we determine the condition of the battery and identify potential risks.

ADR-certified drivers ensure compliant transport. Upon arrival, the battery is securely stored and monitored for any reactions. Given our extensive expertise in handling large batteries, we also assist our customers in selecting the appropriate packaging needed for safe transport, tailored to the condition of each specific battery.

Before dismantling begins, the battery’s condition and potential for reuse are assessed. Batteries that meet strict criteria for reuse or second-life applications are handled while still charged and are dismantled under close supervision using advanced safety systems.

Batteries that do not qualify for reuse are discharged and dismantled under controlled conditions for further material recovery.

Modules suitable for reuse can help reduce overall costs and, in some cases, even generate positive economic value.
These modules are sent to second-life operators for further processing and reuse. Remaining modules that are not eligible for second-life applications, along with all other material fractions, are sent to certified recycling facilities to ensure regulatory compliance and sustainable solutions.

Dismantling of high-energy batteries: expertise and tailored solutions

Handling large end-of-life batteries involves multiple risks. At Sortbat, we take this responsibility seriously. Our team is fully trained and equipped to handle all eventualities safely, efficiently, and in full compliance with ADR regulations and applicable industry standards.

Our experienced flying technicians offer mobile on-site services across Europe, whether in Belgium, Norway, or elsewhere. This means we can take full responsibility for the entire process — from assessment and securing, to disassembly, transport, and documentation — all tailored to the customer’s needs.

Looking for a tailored solution?

Get in touch with our team

No two large batteries are alike. Each needs its own analysis and handling method.
- Charles Stuyck, Business Unit Manager Precycling

Collaborating with governments

With our extensive expertise in large battery disassembly, Sortbat actively participates in international projects in cooperation with public authorities and industry stakeholders.

Any questions about battery precycling?

Do you need help dismantling EV, industrial or maritime batteries? We offer a safe and tailored solution for your business.